State-of-the-art systems technology, along with our personnel, who have acquired long-standing expertise, ensure that can we supply above-average quality with short and reliable delivery schedules. Depending on the quality, thickness, dimensions, tolerance and quality requirements, we manufacture up to 600 mm material thickness on our CNC-controlled oxy-fuel, plasma and laser cutting machines.
![UnionStahl-Schneiden Anlagen auf dem neuesten technischen Stand - UnionStahl](https://www.unionstahl.com/wp-content/uploads/2017/08/UnionStahl-Schneiden11.jpg)
Oxy-fuel cutting
![Autogenes Brennschneiden Autogenes Brennschneiden bei UnionStahl](https://www.unionstahl.com/wp-content/uploads/2017/08/UnionStahl-Schneiden10-rundeEcken3.jpg)
Oxy-fuel cutting equipment
- Table sizes 6 x 30 m and 12 x 20 m
- Material thicknesses 10 – 300 mm
- Oxy-fuel cutting systems with up to 12 burners
- Unit weight (input material) maximum 28 tonnes
- CNC controlled burner carriage positioning
- Suitable for mirror-inverted cutting (e.g. for gear racks)
Oxy-fuel cutting machine for thick plate (150-600 mm)
- Table size 4 x 8 m
- Unit weight (input material) maximum 45 tonnes
Conveyor flaming plant with 32 burners
- Material thicknesses: 4-150 mm, on request up to 100 mm possible
- Smallest possible thickness/width combination: 40 × 6 mm and square from 40 × 40 mm, further combinations possible on request
- Lengths up to 12.000 mm
- Least possible deviation of straightness, i.e. little twisting or warping
Plasma cutting
![Plasmaschneiden-UnionStahl Wir liefern Ihnen qualitativ und technisch hochwertige Einzelstücke](https://www.unionstahl.com/wp-content/uploads/2017/08/Plasmaschneiden01-rundeEcken.jpg)
CNC-controlled plasma cutting machines
- Table size 5 x 28 m
- Material thickness 4 – 25 mm
- Cutting systems with up to 2 burners
- Signing for the preparation of welded structures or for forming
Laser cutting
![Schneiden-UnionStahl Wir liefern Ihnen qualitativ und technisch hochwertige Einzelstücke](https://www.unionstahl.com/wp-content/uploads/2017/08/Schneiden02-rundeEcken.jpg)
Advantages of laser cutting
- Laser systems up to 6 kW
- Table sizes up to 3.5 x 14 m
- Material thicknesses up to 25 mm (depending on material quality)
- Small heat-affected zone
- No to minimal distortion due to heat
- Smallest tolerances possible (+/-0.1 mm)
Minimal angular deviation (max. 0.3 mm); lower tolerances after consultation. Little to no reworking of the cutting contours.
Flaming and laser tolerances
Flaming tolerances according to EN ISO 9013 or after consultation.
Preferred drawing formats
- .dxf
- .dwg
3D–CAD
The handling and production of three-dimensional components of all sorts is part of our daily work.
We can process all current file formats (for example .step, .iges, .prt, .ipt, .sldprt etc).
Weld seam preparation (bevelling)
![Schweißnahtvorbereitung-UnionStahl Wir liefern Ihnen qualitativ und technisch hochwertige Einzelstücke](https://www.unionstahl.com/wp-content/uploads/2017/08/Schweißnahtvorbereitung01-rundeEcken2.jpg)
Mechanically introduced
- Grinding units:
– Bevelling at 9 m per cycle
– Workpiece thickness up to 100 mm and width from 100 mm
– Adjustment without need to rotate the component
– 85° upper and 45° lower chamfer - Beveller:
– no component length restriction
– Workpiece thickness up to 50 mm
Automatically introduced
- 6-axis robots (bevelling in two planes, as well as contours)
- Guaranteed repeat accuracy
- Bevel cut length up to 200 mm
Preheating
- Material-specific heat treatment for thermal cutting
- Material friendly, thanks to computer-controlled preheating process
- Energy-saving, thanks to utilisation of the latest thermal technology
- Logging of the entire process
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